Air Fryer Costco Frozen Sausage Patties

Air Fryer Costco Frozen Sausage Patties

Cooking Costco frozen sausage patties in the air fryer is one of the quickest ways to get hot, juicy patties with a perfectly crisped exterior—no grease splatter, no flipping on the stove, and no thawing required. Whether you're making breakfast sandwiches or meal prepping, the air fryer delivers consistent results in minutes.

Why You’ll Love This Recipe

Crispy Edges with Juicy, Flavorful Centers

The air fryer gives sausage patties a satisfying sear while locking in moisture.

Straight from Freezer to Basket

No thawing needed—perfect for busy mornings or fast protein prep.

Great for Breakfast Sandwiches, Plates, or Meal Prep

Use them as a side, layer into English muffins, or crumble into egg bakes.

Works With Any Costco Frozen Sausage Patty

Pork, turkey, plant-based, or Kirkland Signature sausage patties all work well.

Ingredients

• 1 or more frozen sausage patties from Costco

• Optional:

  • Fresh herbs, cheese, or maple syrup drizzle for serving

  • Biscuits, eggs, or English muffins for sandwiches

Instructions

Step 1: Preheat the Air Fryer

Set your air fryer to 375°F (190°C) and preheat for 2–3 minutes.

Step 2: Arrange the Sausage Patties

Place frozen patties in a single layer in the air fryer basket. Leave space between each for even cooking—do not stack.

Step 3: Air Fry to Perfection

• Cook at 375°F for 8–10 minutes, flipping halfway through

• Thicker patties or turkey varieties may need 10–12 minutes

• Internal temperature should reach 160°F (71°C) for pork or turkey patties

Step 4: Let Rest & Serve

Allow patties to rest for 1–2 minutes, then serve hot or use in a breakfast build.

Pro Tips for the Best Results

Flip Halfway for an Even Sear

Turning once ensures crispy edges on both sides.

Don’t Overcrowd the Basket

Air needs to circulate to get that satisfying outer crisp.

Use a Liner for Less Mess

A parchment liner (with holes) can catch rendered fat and make cleanup easier.

Add Cheese in the Last Minute (Optional)

Top each patty with a slice of cheese for melty breakfast sandwich magic.

What to Serve With Sausage Patties

Breakfast Combinations

• Eggs and Toast – Classic and simple

• Pancakes or Waffles – Sweet and savory pairing

• Breakfast Sandwich with Egg and Cheese – Build on a biscuit, bagel, or muffin

Creative Ideas

• Crumble into Breakfast Burritos or Omelets

• Serve Over Grits or Breakfast Hash

• Top with Maple Syrup or Hot Sauce for a Twist

Side Pairings

• Air Fried Hash Browns or Tater Tots

• Fresh Fruit or Yogurt Bowls

• Mini Quiches or Scrambled Eggs

Storage & Reheating Instructions

How to Store Leftovers

Cool completely and store in an airtight container in the fridge for up to 4 days.

How to Reheat in the Air Fryer

Reheat at 350°F (175°C) for 3–4 minutes until heated through and crisp.

Can You Freeze After Cooking?

Yes—wrap individually and freeze for up to 1 month. Reheat from frozen at 375°F for 5–6 minutes.

Frequently Asked Questions

Can I Cook Sausage Patties Straight from Frozen?

Yes! No thawing is necessary—air fryer handles frozen patties easily.

Do I Need to Use Oil?

No—frozen sausage patties contain enough fat to cook and brown naturally.

Can I Cook Multiple Patties at Once?

Yes, but make sure they’re in a single layer and spaced apart.

Best Air Fryer for Sausage Patties?

Both basket and oven-style models work. Basket-style gives great sear results.

Make Costco frozen sausage patties in the air fryer for crisp edges and juicy centers in under 10 minutes. No thawing needed. Full recipe, tips, and serving ideas included.